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High Pressure Flow Sensors

Supplier of High Pressure Flow Sensors in India. Flow Sensors are available for varied pressure washers from 70 bar to 1000 bar (1000 psi to 14500 psi)

A High Pressure Flow Sensors is an essential component in a pressure washer system and other high pressure applications that regulates the water flow and controls the pressure in the pump.

Robust and Durable Build

  • High-Pressure Tolerance: Rated to handle pressures up to 10,000 PSI or higher, suitable for extreme industrial applications.
  • Corrosion-Resistant Materials: Stainless steel, titanium, or other high-grade materials to withstand corrosive media and harsh environments.
  • Temperature Resistance: Suitable for both high-temperature and low-temperature environments, ensuring functionality under variable conditions.

Accuracy and Sensitivity

  • High Precision: Accurate readings (within ±0.5% to ±1% full-scale accuracy) to ensure reliable flow monitoring, especially in critical applications.
  • High Sensitivity: Capable of detecting slight flow changes, which is essential for applications where precision is crucial.
  • Repeatability and Stability: Ensures consistent performance over time, with minimal drift in readings.

Wide Range of Flow Measurement

  • Broad Flow Range Capability: Able to measure both low and high flow rates accurately, providing flexibility for various applications.
  • Bi-Directional Sensing: Measures flow in both directions, often necessary in systems with reversible flow.

Compatibility with Various Media

  • Multi-Fluid Compatibility: Handles different fluids, including water, oils, chemicals, and gases, without compromising sensor performance.
  • Non-Intrusive Designs (optional): Some sensors offer non-intrusive or insertion models to prevent fluid contamination and reduce maintenance.

Real-Time Data Monitoring and Output

  • Fast Response Time: Provides near-instantaneous readings, useful for dynamic processes where flow rates change frequently.
  • Digital and Analog Outputs: Supports multiple output options (4-20mA, 0-10V, digital signals) to connect easily with control systems, PLCs, and monitoring devices.
  • Data Logging Capability: Some sensors come with built-in memory to log data, aiding in analysis and diagnostics.

Easy Installation and Maintenance

  • Compact Design: Small footprint and easy integration into existing systems.
  • Modular Assembly: Simplified design for ease of maintenance and replacement, with minimal system downtime.
  • Self-Diagnostics: Built-in diagnostic features for real-time alerts and status checks to detect sensor health or calibration needs.

Vibration and Shock Resistance

  • Anti-Vibration Design: Constructed to handle vibration and shock, which are common in high-pressure environments.
  • Stable Mounting Options: Includes secure mounting options that prevent sensor displacement due to system vibrations.

Compliance and Certifications

  • Certified for Industrial Use: Compliance with standards like CE, ATEX, or UL ensures safe operation in explosive or hazardous environments.
  • High IP/NEMA Ratings: IP65/IP67 or NEMA 4/4X rated enclosures protect against dust and water ingress, ideal for outdoor or harsh applications

Applications of High-Pressure Flow Sensors

  1. Oil & Gas Industry

    • Pipeline Monitoring: High-pressure flow sensors monitor the flow of crude oil, natural gas, or refined products through pipelines, helping in flow control and leak detection.
    • Wellhead and Subsea Monitoring: Used to measure flow in high-pressure wellhead systems and subsea environments where pressure and durability are critical.
  2. Hydraulic Systems

    • Automotive and Industrial Hydraulics: Monitors hydraulic oil flow in automotive systems, injection molding, and industrial presses to optimize pressure and prevent system failures.
    • Mobile Machinery and Equipment: Tracks flow in excavators, cranes, and other heavy machinery, where precise control over hydraulic flow is essential.
  3. Chemical Processing

    • Chemical Injection and Dosing: Ensures precise flow control of chemicals at high pressure in reaction vessels, blending systems, and dosing applications.
    • Corrosive Fluids Monitoring: Used in systems where highly reactive chemicals are transported under pressure, requiring both corrosion resistance and accuracy.
  4. Water Treatment and Management

    • Reverse Osmosis Systems: Monitors high-pressure water flow in desalination and purification plants to ensure consistent output and system efficiency.
    • Pump Monitoring in High-Pressure Cleaning: Ensures flow rates meet system requirements, common in pressure washing and industrial cleaning applications.
  5. Automotive Industry

    • Fuel Injection Systems: Measures high-pressure fuel flow in direct injection systems, optimizing fuel efficiency and performance in engines.
    • Test Benches for Engine Calibration: Used in engine test stands to monitor flow rates and pressure during performance testing.
  6. Food and Beverage Processing

    • High-Pressure Pasteurization: Tracks the flow in high-pressure food processing systems to ensure consistent product quality and adherence to regulatory standards.
    • Carbonation Systems: Used in beverage carbonation systems to maintain precise CO₂ flow and concentration levels.
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